Copyright (c) 2025 Karthika Shetty, Jayadev, Arjun Sunil Rao

This work is licensed under a Creative Commons Attribution 4.0 International License.
Thermal and Electrochemical Studies of PANI-Graphene Nanocomposite on Mild Steel in Acidic Media
Corresponding Author(s) : Arjun Sunil Rao
Asian Journal of Chemistry,
Vol. 37 No. 11 (2025): Vol 37 Issue 11, 2025
Abstract
In present study, Epoxy-coated polyaniline-graphene nanocomposites (PGNCs) were synthesized via in situ polymerization to investigate their thermal stability and electrochemical performance as protective coatings on mild steel in acidic environments. The PGNCs were characterized using Fourier-transform infrared spectroscopy (FT-IR), thermogravimetric analysis (TGA), scanning electron microscopy (SEM), ultraviolet-visible spectroscopy (UV-Vis), Raman spectroscopy and X-ray diffraction (XRD). To evaluate their anticorrosive performance, the synthesized PGNCs were incorporated into an epoxy matrix composed of araldite resin and a hardener. Various concentrations of PGNC were uniformly dispersed in a fixed volume of the epoxy system using a mechanical mixing method. The resulting epoxy nanocomposite coatings were then applied onto mild steel substrates and exposed to acidic media. Corrosion protection efficiency was assessed using electrochemical measurements performed with an electrochemical workstation.
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N. Ruecha, R. Rangkupan, N. Rodthongkum and O. Chailapakul, Biosensors and bio electronics, 52 13 (2014); https://doi.org/10.1016/j.bios.2013.08.018
L. Wang, X. Lu, S. Lei and Y. Song, J. Mater. Chem. A, 2, 4491 (2014); https://doi.org/10.1039/C3TA13462H
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Z. Wu, X. Chen, S. Zhu, Z. Zhou, Y. Yao, W. Quan and B. Liu, Sens. Actuators B Chem., 178, 485 (2013); https://doi.org/10.1016/j.snb.2013.01.014
S. Dimitra and P.D. Praveen, Chem. Paper, 71, 459 (2017). https://doi.org/10.1007/s11696-016-0044-0
S. Karthika, Jayadev and K. Raj, Mater. Today Proc., 38(Part 5), 2493 (2021); https://doi.org/10.1016/j.matpr.2020.07.515
A.M. Solonaru and M. Grigoras, Express Polym. Lett., 11, 127 (2017); https://doi.org/10.3144/expresspolymlett.2017.14
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W. Kai, L. Liwei, X. Wen, Z. Shengzhe, L. Yong, Z. Hongwei, and S. Zongqiang, Int. J. Electrochem. Sci., 12, 8306 (2017); https://doi.org/10.20964/2017.09.06
G.S. Hikku, K. Jeyasubramanian, A. Venugopal and R. Ghosh, J. Alloys Compd., 716, 259 (2017); https://doi.org/10.1016/j.jallcom.2017.04.324
P.A. Senthilvasan and M. Rangarajan, Mater. Res. Express, 5, 045901 (2018); https://doi.org/10.1088/2053-1591/aace3f
P. Modak, S.B. Kondawar and D.V. Nandanwar, Proc. Mater. Sci., 10, 588 (2015); https://doi.org/10.1016/j.mspro.2015.06.010
A.S. Rao, B.S. Sannakashappanavar, A. Jayarama and R. Pinto, Results Chem., 7, 101533 (2024); https://doi.org/10.1016/j.rechem.2024.101533
N.J. Abdullah, A.F. Essa, and S.M. Hasan, Iraqi J. Sci., 62, 138 (2021); https://doi.org/10.24996/ijs.2021.62.1.13
N. Promphet, P. Rattanarat, O. Chailapakul, R. Rangkupan and N. Rodthongkum, Sens. Actuators B Chem., 207, 526 (2014); https://doi.org/10.1016/j.snb.2014.10.126
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Y. Sun, Q. Wang, C. Chen, X. Tan and X. Wang, Environ. Sci. Technol., 46, 6020 (2012); https://doi.org/10.1021/es300720f
V.V. Shunaev and O.E. Glukhova, J. Phys. Chem. C, 120, 4145 (2016); https://doi.org/10.1021/acs.jpcc.5b12616
E.A. Sanches, J.C. Soares, R.M. Iost, V.S. Marangoni, G. Trovati, T. Batista, A.C. Mafud, A. Zucolotto and Y.P. Mascaren, J. Nanomater., 2011, 697071 (2011); https://doi.org/10.1155/2011/697071
Y. Du, P. Xiao, J. Yuan and J. Chen, Coatings, 10, 892 (2020); https://doi.org/10.3390/coatings10090892
K. Zhang, L.L. Zhang, X.S. Zhao and J. Wu, Chem. Mater., 22, 1392 (2010); https://doi.org/10.1021/cm902876u
Z. Çıplak, A. Yıldız and N. Yıldız, J. Energy Storage, 32, 101846 (2020); https://doi.org/10.1016/j.est.2020.101846
N. Mahato, N. Parveen and M.H. Cho, Mater. Lett., 161, 372 (2015); https://doi.org/10.1016/j.matlet.2015.08.138