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Recovery of Manganese from Spent Batteries Using Activated Carbon Powder as Reductant in Sulfuric Acid Solution
Corresponding Author(s) : Sait Kursunoglu
Asian Journal of Chemistry,
Vol. 25 No. 4 (2013): Vol 25 Issue 4
Abstract
Recovery of manganese from spent batteries was investigated using activated carbon powder as a reducing agent in sulfuric acid solution. The effects of four different leaching parameters (sulfuric acid concentration, amount of activated carbon powder, temperature and time) on the leaching of manganese from spent batteries were investigated using central composite design technique. The maximum manganese recovery conditions were determined as 1 M of sulfuric acid concentration, 3 g of activated carbon powder, 80 ºC of temperature and 3 h of leaching time. Under these conditions, the recovery of manganese was 86.39 % and pH value of the solution was 0.77. According to the reductive acid leaching results, an empirical second order equation for manganese recovery based on four investigated parameters was calculated. The observed values of manganese recoveries using model equation were found to be in a good agreement with the predicted values (R2 = 0.92).
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- A.L. Salgado, A.M.O. Veloso, D.D. Pereira, G.S. Gontijo, A. Salum, and M.B. Mansur, J. Power Sour., 115, 367 (2003).
- A.M. Bernardes, D.C.R. Espinosa and J.A.S. Tenorio, J. Power Sour., 130, 291 (2004).
- D.C.R. Espinosa, A.M. Bernardes and J.A.S. Tenorio, J. Power Sour., 135, 311 (2004).
- S. Frohlich and D. Sewing, J. Power Sour., 57, 27 (1995).
- D. Martin, M.A. Garcia, G. Diaz and J. Falgueras, A New Zinc Solvent Extraction Application: Spent Domestic Batteries Treatment Plant. International Solvent Extraction Conference (ISEC'99). Society of Chemical Industry, Barcelona, Spain (2001).
- S.C. Das, P.K. Sahoo and P.K. Rao, Hydrometallurgy, 8, 35 (1982).
- C. Abbruzzese, Hydrometallurgy, 24, 85 (1990).
- X. Tian, X. Wen, C. Yang, Y. Liang, Z. Pi and Y. Wang, Hydrometallurgy, 100, 157 (2010).
- M. Trifoni, F. Vevglio, G. Taglieri and L. Toro, Minerals Engg., 13, 217 (2000).
- M. Trifoni, L. Toro and F. Veglio, Hydrometallurgy, 59, 1 (2001).
- F. Pagnanelli, G. Furlani, P. Valentini, F. Veglio and L. Toro, Hydrometallurgy, 75, 157 (2004).
- G. Furlani, E. Moscardini, F. Pagnanelli, F. Ferella, F. Veglio and L. Toro, Hydrometallurgy, 99, 115 (2009).
- F. Veglio, I. Volpe, M. Trifoni and L. Toro, Ind. Engg. Chem. Res., 39, 2947 (2000).
- F. Veglio and L. Toro, Hydrometallurgy, 36, 215 (1994).
- R.N. Sahoo, P.K. Naik and S.C. Das, Hydrometallurgy, 62, 157 (2001).
- E. Sayilgan, T. Kukrer, F. Ferella, A. Akcil, F. Veglio and M. Kitis, Hydrometallurgy, 97, 73 (2009).
- M. Kaya and S. Kursunoglu, Recycling of Spent AA and AAA Sized Zinc-carbon and Alkaline Batteries. 9th International Conference on Clean Technologies for the Mining Industry, Santiago, Chile, April, 10-12 (2011).
- M. Kaya and S. Kursunoglu,A Review of the Current Hydrometallurgical Recycling of Spent AA and AAA Sized Zn-c and Alkaline Batteries. European Metallurgical Conference (EMC-2011), Dusseldorf, Germany, June, 26-29 (2011).
- E. Sayilgan, T. Kukrer, N.L. Yigit, G. Civelekoglu and M. Kitis, J. Hazard., 173, 137 (2010).
- A. Biswal, K. Sanjay, M.K. Ghosh, T. Subbaiah and B.K. Mishra, Preparation and Characterization of Electrolytic Manganese Dioxide (EMD) was prepared from manganese cake-A by Product of Manganese Nodule Processing. Hydrometallurgy, Hydrom-03419 (2011).
- http://www.malvern.com/common/downloads/campaign/MRK1412-01.pdf (2000).
- C.C.B.M. De Souza, D.C. Oliveira and J.A.S. Tenorio, J. Power Sour., 103, 120 (2001).
- F. Ferella, I. de Michelis and F. Veglio, J. Power Sour., 183, 805 (2008).
- D.C. Montgomery, Design and Analysis of Experiments, Wiley, New York, edn. 5 (2001).
- P. Karimi, N. Abdollah, N. Aslan, M. Noaparast and Z. Shafaei, Miner. Proc. Extract. Metal. Rev., 32, 1 (2011).
References
A.L. Salgado, A.M.O. Veloso, D.D. Pereira, G.S. Gontijo, A. Salum, and M.B. Mansur, J. Power Sour., 115, 367 (2003).
A.M. Bernardes, D.C.R. Espinosa and J.A.S. Tenorio, J. Power Sour., 130, 291 (2004).
D.C.R. Espinosa, A.M. Bernardes and J.A.S. Tenorio, J. Power Sour., 135, 311 (2004).
S. Frohlich and D. Sewing, J. Power Sour., 57, 27 (1995).
D. Martin, M.A. Garcia, G. Diaz and J. Falgueras, A New Zinc Solvent Extraction Application: Spent Domestic Batteries Treatment Plant. International Solvent Extraction Conference (ISEC'99). Society of Chemical Industry, Barcelona, Spain (2001).
S.C. Das, P.K. Sahoo and P.K. Rao, Hydrometallurgy, 8, 35 (1982).
C. Abbruzzese, Hydrometallurgy, 24, 85 (1990).
X. Tian, X. Wen, C. Yang, Y. Liang, Z. Pi and Y. Wang, Hydrometallurgy, 100, 157 (2010).
M. Trifoni, F. Vevglio, G. Taglieri and L. Toro, Minerals Engg., 13, 217 (2000).
M. Trifoni, L. Toro and F. Veglio, Hydrometallurgy, 59, 1 (2001).
F. Pagnanelli, G. Furlani, P. Valentini, F. Veglio and L. Toro, Hydrometallurgy, 75, 157 (2004).
G. Furlani, E. Moscardini, F. Pagnanelli, F. Ferella, F. Veglio and L. Toro, Hydrometallurgy, 99, 115 (2009).
F. Veglio, I. Volpe, M. Trifoni and L. Toro, Ind. Engg. Chem. Res., 39, 2947 (2000).
F. Veglio and L. Toro, Hydrometallurgy, 36, 215 (1994).
R.N. Sahoo, P.K. Naik and S.C. Das, Hydrometallurgy, 62, 157 (2001).
E. Sayilgan, T. Kukrer, F. Ferella, A. Akcil, F. Veglio and M. Kitis, Hydrometallurgy, 97, 73 (2009).
M. Kaya and S. Kursunoglu, Recycling of Spent AA and AAA Sized Zinc-carbon and Alkaline Batteries. 9th International Conference on Clean Technologies for the Mining Industry, Santiago, Chile, April, 10-12 (2011).
M. Kaya and S. Kursunoglu,A Review of the Current Hydrometallurgical Recycling of Spent AA and AAA Sized Zn-c and Alkaline Batteries. European Metallurgical Conference (EMC-2011), Dusseldorf, Germany, June, 26-29 (2011).
E. Sayilgan, T. Kukrer, N.L. Yigit, G. Civelekoglu and M. Kitis, J. Hazard., 173, 137 (2010).
A. Biswal, K. Sanjay, M.K. Ghosh, T. Subbaiah and B.K. Mishra, Preparation and Characterization of Electrolytic Manganese Dioxide (EMD) was prepared from manganese cake-A by Product of Manganese Nodule Processing. Hydrometallurgy, Hydrom-03419 (2011).
http://www.malvern.com/common/downloads/campaign/MRK1412-01.pdf (2000).
C.C.B.M. De Souza, D.C. Oliveira and J.A.S. Tenorio, J. Power Sour., 103, 120 (2001).
F. Ferella, I. de Michelis and F. Veglio, J. Power Sour., 183, 805 (2008).
D.C. Montgomery, Design and Analysis of Experiments, Wiley, New York, edn. 5 (2001).
P. Karimi, N. Abdollah, N. Aslan, M. Noaparast and Z. Shafaei, Miner. Proc. Extract. Metal. Rev., 32, 1 (2011).